What We Do

From facility concept to line component. One scope, one price.

Plant Engineering Systems delivers fully integrated manufacturing engineering — from master planning through mechanical, electrical, controls, and structural. No handoffs. No scope gaps.

Plan. Facility & Line Planning Design. Design-Build Engineering Build. Construction & Commissioning Integrate. Component Integration Move. Logistics Engineering

Plan

Facility & Production Line Planning

Before a single drawing is issued, we establish the master plan — production capacity targets, space programming, utility loads, equipment selection criteria, and site constraints. Planning done right eliminates costly redesigns downstream.

Facility master plan and production zone layout
Capacity modeling and throughput analysis
Utility load estimation and site assessment
Equipment selection strategy and OEM evaluation
Capital budget range and project phasing plan
Regulatory and FSMA/USDA compliance framework

Process Engineering HVAC & Utilities Civil/Structural

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Design

Design-Build Engineering

Our design-build model delivers all seven engineering disciplines under a single contract with a fixed price — process, packaging, electrical, controls, HVAC, civil/structural, and logistics. No discipline siloes. No coordination failures between contractors.

Integrated design across all seven disciplines
Process flow diagrams, P&IDs, and equipment specifications
Electrical distribution: single-line diagrams, MCC design, panel schedules
Controls architecture: PLC/SCADA platform, HMI design, network topology
HVAC: load models, air classification, refrigeration system design
Civil/structural: foundations, mezzanines, equipment supports, slab specs
Permit-ready construction documents

Process Packaging Electrical Controls HVAC Civil/Structural Logistics

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Build

Construction & Commissioning

Construction management and startup are included in every package. We serve as owner's engineer through construction, coordinating GC, equipment vendors, and trades — then lead commissioning and performance validation against the defined OEE and throughput targets.

Construction administration and RFI/submittal management
Equipment coordination: OEM oversight and startup supervision
Pre-commissioning checklists and punch list management
Controls loop testing, I/O checkout, and PLC commissioning
Performance testing against contracted OEE and throughput targets
Operator training and documentation package
Final as-built drawings and O&M manual delivery

Controls & Automation Electrical HVAC Civil

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Integrate

Line Component Integration

Not every project is a greenfield. Component integration brings individual machine additions — fillers, cappers, conveyors, palletizers, inspection systems, AGVs — into existing production lines without stopping the plant. Scoped and priced as a standalone fixed-price package.

Single-machine or multi-machine line integration design
Mechanical interface: conveyor tie-ins, guarding, and frame modifications
Electrical integration: panel modifications, MCC additions, load calculations
Controls integration: PLC modifications, SCADA updates, HMI screen additions
Line balance analysis and OEE impact modeling
Safety system integration (light curtains, emergency stops, interlocks)
Minimal-downtime installation sequencing

Packaging Eng. Electrical Controls Mechanical

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Logistics

Logistics Engineering

Material flow doesn't stop at the production line. PES designs the full intralogistics layer — AGV fleet sizing and traffic engineering, AS/RS specification and integration, warehouse layout, dock flow, and WMS/ERP connectivity — as part of the same fixed-price package that covers your facility and line engineering.

AGV fleet sizing, traffic simulation, and floor path design
AS/RS specification: unit-load, mini-load, and goods-to-person systems
Warehouse layout and slotting strategy aligned to production throughput
Dock door, staging, and truck flow design
WMS/ERP integration architecture and data flow design
Charging infrastructure and power planning for electric fleets
Floor flatness (F_F/F_L) specification and slab coordination

Logistics Engineering Controls & WMS Electrical Civil/Structural

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Automated material flow and AGV integration

Integrated by Design

Seven disciplines. One contract. No gaps.

Traditional engineering firms silo disciplines — one firm does process, another does electrical, another does controls. The integration failures happen in the cracks. PES owns the full scope, including logistics engineering for AGV, AS/RS, and warehouse flow.

Process Engineering

P&IDs, mass balances, equipment specifications, CIP design, and thermal process validation.

Packaging Engineering

Line layout, OEE modeling, equipment specification, case packing, palletizing, and conveyor design.

Electrical Engineering

Single-line diagrams, MCC design, power distribution, panel schedules, load calculations, and substation design.

Controls & Automation

PLC/SCADA platform design, HMI development, network architecture, MES integration, and startup.

HVAC & Utilities

Air classification, refrigeration systems, steam, compressed air, water treatment, and utility room design.

Civil & Structural

Equipment foundations, floor slabs, mezzanines, steel framing, equipment support structures, and site work.

Logistics Engineering

AGV fleet design and traffic engineering, AS/RS specification, warehouse layout, dock flow simulation, and WMS/ERP integration architecture.

From facility concept to line component. One scope, one price.

Facility & Production Line Planning

Design-Build Engineering

Construction & Commissioning

Line Component Integration

Logistics Engineering

Seven disciplines. One contract. No gaps.

Ready to see a fixed price on your project?